Operating Principle of Drilling Mud Agitator

Mud agitator/mixer can be used widely in various applications. Including drilling mud mixture, chemical agitating, food or beverage, etc. It will be mounted on mud tanks or set right over mud pit. The mud agitator will help mix subject with powerful rate.Drilling mud agitator is a part of mud recycling system. It is designed for mixing mud and avoiding the drilling cuttings deposit on the bottom of drilling fluid tank . Its main function is to make the drilling fluid solid particles in suspension.

Mud agitator composed by explosion-proof motor, reducer, engine base and impeller components four parts. The motor and the speed reducer, reducer and the impeller shaft are connected through rigid coupling. Impeller consists of four blades welding formed. The impeller can make the mixing liquid to produce the vortex motion, thereby enhancing the mixing effect. Caught in the middle of the blade tray can also prevent downtime mud particles deposited on the lower leaves around, such use can reduce the starting resistance torque of sediment on the blade, thereby avoiding overload and burnout motor .

Operating Principles
The impeller can strengthen the stirring effect by making vortex of the drilling fluid. The tray installed between the leaf blades can prevent the deposition of the solid particles when the machine stopped, thereby, to reduce the moment of resistance inflicted by the sediment to the impellers when restart the equipment, therefore, to avoid burnout of the machine.

In China solids control industry, OGEM Solids Control  is a solids control leader and decanter centrifuge supplier in drilling waste management. OGEM Solids Control is capable of providing customers with such four series as oil & gas drilling solids control equipment, centrifuge, drilling waste treatment equipment and drilling security equipment, including 25 categories of products,such as oilfield drilling shale shaker, shale shaker screen, mud desander,mud desilter, vacuum degasser, centrifugal pump, submersible slurry pump, shear pump,mud agitator, mud gun, mud cleaner,decanter centrifuge,jet mud mixer, mud tank, complete solids control system,etc.

Welcome inquiry ! ! !

JBQ series Mud agitator in Mud drilling system

JBQ series Mud agitator as a part of a continuous system, faucet drilling fluid is used to continously and reliably agitate the drilling mud to make flour, silt and sand along with the solution is easy to transmit a continuous control system with no sludge at the bottom of rezervuara.

Glavnaya function faucet should mix the drilling of flour and other particulate matter solutions.

Benefits of JBQ Mud agitator:

  • Increase performance of solids removal equipment
  • Maintain a uniform mud density
  • Prevents solids setting, taking up valuable tank displacement
  • High shear mixing, aids chemical and solids addition

Characteristics of Mud agitator:

  1. Stabilny drive and low noise;
  2. Horoshaya radiation and low temperature;
  3. Horoshaya sealing;
  4. Bolshaya driving power and a powerful agitation;

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Since the gear worm ,gear and single-chamber, is characterized by small structural dimensions, light weight, stable drive, low noise, great driving power and a powerful agitation.

To keep the homogeneity of the solution and the suspension of solid mixers, mixer solution is used to stir the solution continuously and reliably. It has some modern drive with high efficiency, compact construction, low noise, reliable quality and simple maintenance. Therefore, it is the reliable equipment for mixing mud.

Please contact and get more infos about Mud agitator.

Mud agitator in Mud Drilling system

Introduction

Mud agitator is an equipment to mix solid and fluid. It is mainly used in oil and gas drilling mud process system, mineral working site, etc.

As a part of continuous control system, faucet drilling is used to continuously and reliably agitate the drilling mud to make flour, silt and sand along with the solution is easy to transmit a continuous control system with no sludge at the bottom of rezervuara. Glavnaya function faucets should mix the drilling of flour and other particulate matter solutions.

Benefits

-Increase performance of solids, removal equipment

-Maintain a uniform mud density

-prevents solids setting, taking up valuable tank displacement

-High shear mixing, aids chemical and solids addition

Charateristics

1. Stabilny drive and low noise

2. Horoshaya radiation and low temperature

3. Horoshaya sealing

4. Bolshaya driving power and a powerful agitation

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OGEM JBQ Series mud agitator works to prevent drilling fluids solids particles in the tank circulation system deposit, make cycle drilling fluid performance stability, mixed evenly.

Get more informations just browse: http://www.ogemsolidscontrol.com.

 

 

The importance role in Mud drilling -JBQ mud agitator

OGEM Solids Control as a professional manufacturer for soilds control equipments, we have designed lots of high-quality products, and JBQ series Agitator is one of them.

To keep both the mud uniformity and the suspension of solids, the mud agitator is used to agitate the mud consecutively and reliably.This agitator agitates the mud to make cuttings, silt and sand pass the solids control system without being precipitated onto the tank bottom.

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Due to the simplex turbine decelerator, this product is featured by compact construction, light weight, balanced transmission, low noise, high efficiency of transmission and strong agitating power. Therefore, it is a reliable product in the solids control system.

China manufacturer OGEM Solids Control offer the world with drilling mud agitator equipments.We are an exporter of drilling fluid mud agitator for Indian, Russian,middle east.etc..

Our factory and company are Quality Management System ISO 9001-2008 certified. OGEM Solids Control operate international oil gas drilling mud separation system sales,service,manufacturing,distribution serivce.

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Buy  drilling fluid mud agitatorfrom China manufacturer.Your best mud agitator for drilling  mud circulation system.

LJB Vertical mud agitator main structure

Main structure

LJB Vertical mud agitator main structure for motor, reducer, rack; Mixer contains coupling, rotor, blades, etc., this page for the most simple structure shows as follows:

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A  Motor: the motor besides its input power of the most basic conditions, when should pay attention to the installation environment, including indoor and outdoor and flash fire conditions, physical properties of blend respectively indicate the room type, room exterior, explosion-proof grade condition (safety explosion protection or pressure); Even for the pneumatic motor, etc. This design will provide the most professional according to different environment and the selection of safety.

B Reducer: since there are many different kinds of reducer, structure and efficiency value of similarities and differences, the relative price differences too big, installation and field space can also may be limited, this design provides dozens of different models, respectively load weight models with different speed reducer, a cost savings, moreover, this model can provide high load demand.

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C Frame: because of the liquid mixture of strong dynamic load, the movement stability and life of a mixer depends on the support frame structure, speed, viscosity will be consideration, capacity, etc. We aimed at light load, medium load and heavy load provide special models, all the frame adopts precision machining in order to increase its stable operation, fully sealed design and can completely protect parts from environmental corrosion of concern, and prolong the life span. Due to the structure of cost difference is great, it help customers to choose suitable models can reach the goal of both economic and practical.

D Stick version installation: direct contact with the tank of the flange surface, susceptible to corrosion of splashing liquid and gas, so the material of choice is very important. This design can create the most suitable for the customer’s installation options.

E Shaft seal, pressure vessels, reaction tank and toxic, stench, etc to isolate and airtight container must do, generally for the mechanical shaft seal, gran shaft seal, seal or the special compound isolation equipment. And full consideration the applicable material, maintenance and operation process of the cooling conditions, etc.

F Coupling, stable movement, with access to the drive shaft and the agitator we provide solid CF flange type coupling structure, let the stirrer with mixer solid line together again, light mixing equipment and provide CO sleeve type to choose from. Special use and design of special fast disassembly design.

G Stirring shaft, recoverable solid shaft or pipe, the straightening treatment. In the condition of high speed for finish turning or grinding processing, help customers to choose the most appropriate material, the diameter of axle design best match, and cooperate to do the polishing or packing process.

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H Mixing blade: the choice of agitator blade determines the advantages and disadvantages of the mixing effect, this design have dozens of different kind of blades for customers to choose, and can design special blade for special purposes. From material selection, processing and cladding processing all can do the best service.

I Water the axis: when agitator need high speed, the blending of high viscosity resistance greatly, or placed in deep tank movement, must be considered in the middle or at the bottom of the support. In addition to consider its contact with the liquid condition of corrosion resistant material and abrasion resistance, tear open outfit change easy consumables is the design of this design on the key. Part of the container itself by coating and the limited material cannot add support shaft conditions, the design and provide different design. Shanghai tong environmental protection technology co., LTD. Design, specializing in the production of mixer, design with strong technical force, perfect detection means, strict quality management, sophisticated processing equipment, in the same industry in a leading position. Supply liquid mixing machine, vertical agitator, chemical mixer, dosing mixer.

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This design will serve you wholeheartedly. Welcome to inquire.

Mud Agitator/Mixer for mixing mud in solid control

Introduction of mud agitator

Mud agitator, also called drilling mud agitator, used for drilling fluid agitation mix, prevent drilling fluid solid particles in the tank circulation system deposit, cycle drilling fluid performance stability, mixed evenly.

Mud agitator composed by explosion-proof motor, reducer, engine base and impeller components four parts. The motor and the speed reducer, reducer and the impeller shaft are connected through rigid coupling. Impeller consists of four blades welding formed. The impeller can make the mixing liquid to produce the vortex motion, thereby enhancing the mixing effect. Caught in the middle of the blade tray can also prevent downtime mud particles deposited on the lower leaves around, such use can reduce the starting resistance torque of sediment on the blade, thereby avoiding overload and burnout motor .

Oil rig mud agitators

OGEM JBQ Series Mud Agitator

OGEM JBQ Series mud agitator is an equipment to mix solid and fluid.It is mainly used in oil and gas drilling mud process system,mineral working site,etc. This type mud agiator has advantages of simple structure,large bearing strength,lower noise,more durable.

It prevent solid sediment and maintain drilling fluid property.It works to prevent drilling fluids solids particles in the tank circulation system deposit,make cycle drilling fluid performance stability,mixed evenly.

Benefits

1.Structure is compact,bearing great pressure;

2.Drive smoothly,low noisy,easy maintenance and has long service life;

3.The reducer is from abroad famous brand,double seals,no oil leak;

4.Widely usage in different filids.

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If you want to know more infos can contact us.

 

Professional Solid Control from China

Introduction of Solid Control

Solids control is a technique used for well drilling to provide prepared drilling fluids for drilling rigs. Drilling fluid maintenance cost, clean up, and disposal cost as well as the overall cost of boring can be reduced dramatically when proper solids control techniques are utilized.

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These facts were recognized in the oil industry in the late 19th century when open earthen pits were used to separate the cuttings from the borehole. This was accomplished by a series of weirs and settling pits that allowed the solids to naturally settle out by using gravity.

The clean mud then flowed into a suction pit to be re-pumped down the hole. This was the first solids control technique ever used.

The next innovation in solids control came when the shale shaker was introduced in the early 1930s for the oil industry. The shale shakers were derived from technology used in the mining industry. The shale shaker remains today the primary piece of solids control equipment utilized in the industry.

Another machine borrowed from the mining industry in the 1930s was the cone classifier or hydrocyclone. The basic principle of this device involves the centripetal forces brought about by the high velocity of the drilling fluid spinning in the cone, forcing the larger and heavier solids to settle outward toward the cyclone wall and downward toward the underflow solids discharge. Together with the shale shaker, hydrocyclones have become an integral part of today’s solid control system.

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OGEM Solid Control 

1. Tangshan Aojie Petroleum Machinery Equipment Make Co., Ltd (Short for: OGEM Equipment). OGEM is an integrated company specialized on design, produce, and sales mud process equipments and system

2. OGEM Equipment main application is O & G drilling solids control, HDD or trenchless mud recycling, CSM drilling fluid system, shielding mud process, slurry separation unit, pilling mud circulation, etc various mud process or solid separation industry.

3. OGEM products including shale shaker, high speed vibrating screen, mud cleaner, hydrocyclone desander/desilter, vacuum degasser/gas buster, drilling mud decanter centrifuge, drilling mud centrifugal pump, mud mixing pump, mud agitator/mixer, poor boy degasser/mud gas separator, flare igniter, shearing pump, submersible slurry pump, mud gun, mud tank, spare parts for mud equipments and system.

4. We have got ISO9001:2008 certificate. We produce and manage strictly according to ISO9001 standard. Pursue better result, from getting raw material to delivering complete products OGEM will give clients reliable quality, professional service, optimal solution.

5. OGEM set credit standing and quality as our root. We treat “Solidarity, Innovation, Pragmatism, Integrity” as company tenet and promote it among all staff. Customers’ satisfaction is OGEM ultimate aim. Please trust OGEM Equipment will cooperate with you on lasting mutual benefit basis.

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OGEM Superiority

  • Professional for mud process
  • Experienced engineer on solids control
  • Customer-oriented principle
  • High quality
  • Competitive price
  • ISO Certified company
  • Effective after-sale service

Any solid control equipment need, please feel free to contact us and we’ll do our utmost to serve you.

Mud agitator supplier from China

Definition of mud agitator

A mud agitator is used in surface mud systems to suspend solids and maintain homogeneous mixture throughout the system. A mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The objective is to obtain a uniform suspension of all solids.

The agitator is an important part of the mud solids control system. It is mounted on the circulating tank. The vanes of the agitator dip into the mud to agitate the fluid uniformly. There are mainly two kinds of types of agitator mounting. They are horizontally mounted agitator and vertically mounted agitator.

Oil rig mud agitators

OGEM’S JBQ Series Mud agitator

Regard to the motor of mud agitator, Less than 5.5 kW drilling mud Agitator adopts the blender cycloid speed reducer, and it is applied to the drug liquids mixing tank. This mud agitator has the advantage of compact structure, so it occupies small area.

More than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission, the  revolution is steady, it works reliably and has great merit. Common model of mud agitator is JBQ5.5kW, JBQ7.5kW, JBQ11kW and JBQ15kW. The drilling mud agitator is an important component for OGEM Solids Control drilling fluids processing system.

Two brand agitators

JBQ Series Mud agitator technical parameters

Model

JBQ5.5

JBQ7.5

JBQ11

JBQ15

JBQ22

Motor

5.5KW(7.5hp)

7.5KW(10hp)

11KW(15hp)

15KW(20hp)

22KW(30hp)

Shaft length

Customizable

Impeller type

Customizable on layer and blade appearance

Speed

60RPM/72RPM

Impeller diameter

Ø600~Ø1200

Remark

When shaft is over 1700mm there will be shaft stabilizer

LJB Oil drilling mud agitator

1. OGEM Solids Control as a professional manufacturer for solids control equipment, we have designed lots of high-quality products, and JBQ series Agitator is one of them.

2. To keep both the mud uniformity and the suspension of solids, the mud agitator is used to agitate the mud consecutively and reliably. This agitator agitates the mud to make cuttings; silt and sand pass the solids control system without being precipitated onto the tank bottom.

3. Due to the simplex turbine decelerator, this product is featured by compact construction, light weight, balanced transmission, low noise, high efficiency of transmission and strong agitating power. Therefore, it is a reliable product in the solids control system.

Benefits

  • China manufacturer OGEM Solids Control offers the world with drilling mud agitator equipments. We are an exporter of drilling fluid mud agitator all around the world.

 

  • Our factory and company are Quality Management System ISO 9001-2000 certified. OGEM Solids Control operates international oil gas drilling mud separation system sales, service, manufacturing, distribution service. If you want to buy drilling fluid mud agitator from China, OGEM is your best mud agitator for drilling mud circulation system.

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Any need for mud agitator, no matter horizontal one or vertical one, please feel free to contact us. We’ll do our utmost to serve you.

Drilling mud tanks system from China

Drilling mud tanks system is the fluids process system completely with mud equipments and all tanks configuration. Following is some information on our high quality drilling mud tanks system.

Another HDD fluids system

Drilling fluid sytem description

For drilling mud tanks system we can use it in various drilling. The different well drilling conditions will request different fluids system.

Drilling fluid system including mud tanks system, the mud process equipments. All pipelines and electrical lines, cables, and all accessory parts. Such as the ladders, hand rail, guard rail, etc.

Fluids system equipment mainly is shale shaker, hydro cyclone separators, centrifuge decanter, centrifugal pumps, and fluid mixers/agitators.

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Mud tanks detail

What is the mud tanks detail then? Actually, we need almost fluid system include shaker tank, active, storage tank or mixing tank. Sometimes, there will be also the trip tank, pill tank, and swab or test tank

The mud tanks are different size or dimension. It depends on whole mud tanks system capacity or flow mud pump flow rate. Whole mud system including different phases and process steps. We need to calculate all information in detail

So usually the single mud tank effective volume or capacity including 20m3 and less, 20-40m3, then 40-70m3. Their length can be 8m, 9m, 10m, 11m, 12m, 15m, etc. specific requirement.

Oil rig fluid purification system

How to make high quality mud tanks sytem

High quality mud tanks system must be fabricated under professional configuration. The optimal proposal with high efficiency and low cost. Cater to clients’ specific demand and actual drilling conditions.

All the equipments and tanks should be made of high quality raw material and produced according to executive standard. Inspect all equipments and tanks completely and strictly. Ensure all pipes are connected with each other. All welding line should be sealed and plain.

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where to buy high quality mud tanks system?

Of course we need to find the professional producer. Experienced manufacturer and designer on mud process, solids control leaders

?In China, USA, New Zeeland, India, Russia, etc. So many regions and thousands of manufacturers. We can seek it at Google via internet also can seek it via friends and partners maybe even our clients.

2000HP rig mud system

OGEM Equipment is also one professional manufacturer on high quality mud tanks system. Complete solids control line closed loop mud recycling or circulation.

If you have any interest or demand please come to us for best price, high quality and shortest delivery.

 

JBQ Series Mud agitator’s features and advantages

JBQ Series Mud agitator

A mud agitator is used in surface mud systems to suspend solids and maintain homogeneous mixture throughout the system.

A mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The objective is to obtain a uniform suspension of all solids.

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The Introduction of Mud Agitator

Mud agitator plays an important part for solids control system, so does it to oil drilling. It is a kind of solid-liquid mixing equipment which is widely used in mud purification system in oil fields and mineral pits.

The reducer of slurry blender uses screw rod driving system, which is round-bread arcograph and columnar. Its structure is simple and the design is reasonable. The carrying capacity of reducer is higher 30% than the simple, the driving efficiency reaches 75%.Its performance is reliable, lower noise and long service life.

Technique parameters of OGEM mud agitator

Model

JBQ5.5

JBQ7.5

JBQ11

JBQ15

JBQ22

Motor

5.5KW(7.5hp)

7.5KW(10hp)

11KW(15hp)

15KW(20hp)

22KW(30hp)

Shaft length

Customizable

Impeller type

Customizable on layer and blade appearance

Speed

60RPM/72RPM

Impeller diameter

?600~?1200

Remark

When shaft is over 1700mm there will be shaft stabilizer

The advantages of JBQ series mud agitator

1. JBQ series mud agitator are adopted the circular cylindrical worm reducer; shaft cross section is a circular arc cylindrical worm gear which with turbine and turbine phase conjugating. The concave and convex teeth are reliable in performance, high efficiency and a compact structure.

2. JBQ Series mud agitator motor can be placed horizontally and vertically.

3. Adaptable for different application.

4. JBQ Series mud agitator are combined by reducer and? explosion proof motor which is easy maintenance and suitable for? using under harsh field conditions.

5. Longer usable life on motor and gear box

6. When JBQ series mud agitator is stirring, it is in a heavy intensity and with wide spreading range or even reducing the starting resistance distance.

7. Require less space and easy to handle.

8. High efficiency, low noise, low operating temperature.

OGEM mud agitator is for drilling mud mixing, and can keep drilling mud suspension but not precipitate. The mud agitators which are offered by OGEM equipment are with good quality and competitive price.

Mud Agitator

Specification of mud agitator

  • Low ?profile design to allow for positioning mud conditioning equipment over mud tank.

 

  • Lightweight , while, sturdy construction with the highest torque rating in the industry. Example: 15 hp KOE Agitator weighs 246.4 kg compared to industry average of 831.8 kg) for competitive units (excluding shaft and impeller in weight comparison).

 

  • Available in 10, 15 & 20 hp models .?Oversized shaft bearings are used for longer gearbox life and lower maintenance requirements.Electric motors of ogem mud agitator: ZONE 1 & ZONE 2 and gas group I, II and II B , flame -proof electric motors are available in 50 or 60 hz.?All internal shafts are heat treated and ground for high loading capacity. No grease fittings. All internal TMLL bearings run in oil.Cast iron housings are one-piece, reinforced and ribbed for extra strength.

 

  • Detachable impeller shaft for ease of servicing without disassembling unit.?Simple mounting. Agitator base rests on tanks structural cross beams held by six bolts.?Designed for a maximum 20 lb/gal (2.4 specific gravity) drilling mud.

 

  • Gear box coupled to agitator shaft with solid shaft to shaft coupling ensuring perfect alignment.?Robust 4 blade Canted impeller for balanced load distribution

Features

Typical C face motor installation
Small footprint without skid
Helical-Bevel gearbox
Motor can be horizontal or vertical
Benefits of? ogem mud agitator

Longer usable life on motor and gear box
Require less space also easy to handle
High efficiency, low noise, low operating temperature
Adaptable for different application

Two brand agitators

JBQ Mud agitator/mixer can be used widely in various applications. Including drilling mud mixture, chemical agitating, food or beverage, etc. It will be mounted on mud tanks or set right overmud pit. The mud agitator will help mix subject with powerful rate. To select mud agitator should know the processed subject, the tank dimension (including length, width, height). Then we’ll get proper horse power, shaft length and impeller type.

Just contact OGEM get your answers when you have interest.