The separation size of drilling fluids shale shaker

Drilling fluids shale shaker, the new development of OGEM Solids Control, is an ideal primary solids control equipment for drilling mud circulating system and is characteristic by high performance and easy maintenance.Oil field drilling mud shale shaker mainly consists of explosion-proof vibrating motor, screens, explosion-proof controller, feeder and mechanical lifting system.

Types of Shale Shaker:
1) Linear motion shale shaker. It is the most common shaker model for oil and gas drilling solids control system;
2) Balanced elliptical motion shale shaker. It is not recommended for oil and gas drilling since the flow capacity is big. If the mud flow is not equal, the motion of shaker will be changed. And performance will not be good. Mostly, professional users prefer linear motion for wide application.

Separation Size of Solids Control Equipment – Shale Shaker
The separation size of shale shaker depends on shaker screen size. We call it API size or mesh size. The API defers from API 20 to API 325 per API RP13 standard.
Through changing different API size shaker screen, the shale shaker can separate solids size min. above 40μm (at API 325 shaker screen).
If you do not need to separate so fine solids, you can choose more fine shaker screen, like 800μm.
The common screen API size for shale shaker is API60, API80, API100, API140, API160. Customer can choose the suitable size per drilling mud condition.

Welcome inquiry ! ! !

Drilling fluid shale shaker

Do you know the double shale shaker ?

Shale shaker is the first stage solids control equipment in drilling fluids processing system,also known as key solids control equipment in drilling mud solids control system. The drilling fluids shale shaker can remove cuttings above 75μm brought from the drilling well to leave the liquid with smaller particles into the drilling fluid circulation mud tanks, which will flow into next stage drilling fluids solids control equipment to be treated.

Double shale shakers
Oilfield shale shakers like derrick shaker and brandt shaker are ordinarily consist of skid, vibration isolation fellow member, screen, screen basket, back again tank ( or referred to as mud feeder), vibration engine, and many others. No issue it is linear movement shale shaker, or ellipse shaker. ?The drilling fluids flows straight into the back tank via the flow line right after the mud arrives out of the surface area of the properly. The solids that precipitates in the back again tank would be discharged via the bottom hole, and drilling fluids would flow onto the screen surface area. The solids that are larger than the meshes would be divided and threw out of the shale shaker via other finish of screen. And the fluids with scaled-down component would go via the meshes and key in the mud tank for even more separation.

Shale shaker framework

The screen of shale shaker can be pieces of panels, or a single integrated panel. The angle of the screen can be horizontal, or with a specific angle, or adjustable inside of an angle variety, like -1° ~ +5° or -3° ~ +6°. The screen can be a single layer, or double layers. The engineer should select the correct kind of shale shakers in accordance to the geological and drilling fluids needs. When the drilling fluids amount is big, double or triple shale shakers could be operated, this kind of the purification capability of the linear motion shale shaker would be far better enhanced.

OGEM Solids Control can manufacture types of drilling fluid solids control systems according to the requirements of different drilling conditions. OGEM Solids Control is well-know as a professional manufacturer and decanter centrifuge supplier of oil drilling solids control equipment in China.

Welcome Inquiry ! ! !

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Do you know of origin of Shale Shaker

 

In the 1930s, the early system of solids control was used. It started with the shale shaker. As the primary stage,drilling shale shaker  removes solids from drilling fluid with gravity and vibrating working principle. Shale shakers are set with durable steel screens to filter unwanted materials from drilling fluids.

The modern solids control process has had many machines, systems and other parts. The most essential solids control machines include shale shaker, mud desander, oilfield desilter and decanter centrifuge. Due to solids control measure, bore drilling has become far more economical as the drilling solution is reused.

Drilling fluid shale shaker

OGEM Solids Control highly promotes linear motion shale shaker, which is regarded to be effective to deal with heavy and high-volume solids from drilling mud. Shale shaker is the solids control equipment with feeders, which can be weir feeders or box feeders. OGEM Solids Control shale shaker feeders come in weir type, box type and bucket type. The weir type and box type feeders are mainly used to buffer the flow rate of drilling fluids, and evenly distribute the fluids onto the screens to reduce the impact of drilling fluids, as well as extend the service life of screen so as to improve the treatment effect.

In order to ensure the process, drilling mud shale shaker can generate powerful G-force, maximum to 7.4G. Such shale shaker has effective vibrating motion and could quickly remove the dense solids from screens and particles from wells.

 

Shale Shaker for Petroleum Drilling Solids Control

Shale shaker is utilized in many different industries, such as coal cleaning plant, mining,

petroleum drilling, and natural gas exploitation, etc. and the shakers that are currently

used in petroleum drilling were initially introduced from the coal cleaning industry. It can

remove the solids that is over 75μm diameter. As solids over this diameter is much

harmful on the drilling fluids property. They must be removed from the drilling mud at the

first stage of solids control system. And shale shaker with API 200 mesh (75μm) is

designed and manufacutured basing on this principle.

Drilling fluid shale shaker

I.  The Importance of Shale Shaker.

Shale shaker plays an important role in solids control system, and it is the most important

and earliest equipment that are used to separate the solids in the drilling fluids. It is the first

purification stage after drilling fluids return to the surface of the well, and has very strong

effect on the drilling fluids property, specially on the cost of drilling. If the shaker screen

that is to be used on the shaker is not correct, or worn, or even worse, the drilling fluids

enter into the mud tank directly, but not through the screen, the equipments at subsequent

purification stages may not work normally. This would definitely effect the drilling speed

and the cost. So the drilling team must place and utilize the shale shaker in a right way

according to the drilling mud property.

II. The Formation of Shale Shaker.

Shale shaker is consist of weled base, screen basket, screen, vibration motor, angle

adjust device, feeder, explosion-proof switch, etc. Sometime in order to treat relative big

volume drilling fluids, double or triple shale shakers are used, which two or three shakers

are combined to work together. Drilling fluids first flow into the feeder, and then flow onto

the screen. While the angle of screen basket can be adjusted -1° ~ +5° through the angle

adjust device while drilling, no need to stop the drilling process. and the vibration motor,

through driving its two pcs eccentric blocks retating, generates the vibration force on

screen basket. So according to the diference of solids vibration tracks, shale shakers are

divided into elliptical shaker, linear-motion shaker, and circular shaker.

III. The Nomenclature of Screen.

Before the new ISO standard was issued, shaker screens were named according to the

screen mesh sizes.  The screen mesh sizes means the number of mesh per one inch

length of the screen edge. At that time, most meshs are square, so this is advisable. After

the new ISO standard nomenclature was issued, the British unit was not available any

more. And also new complecated shale shakers were invented, these required the change

of the shale shaker nomentacure. Normally API 20 meshes ~ 50 meshes is considered to

be the cribble screen, and API 150 meshes ~325 meshes to be the fine screen.

Drilling mud cleaner for solids control

History of mud cleaner

Although US Patent No.3,766,997 covering Mud Cleaner was issued on October 23, 1973 granted to J.K. Heilhecker and L.H. Robinson and assigned to Exxon Production Research Company, it was found invalid and efforts for re-issue was unsuccessful because of the existence of prior art filed at the British Patent Office by a German Inventor in the late 1800s.

Nowadays, mud cleaner used in oilfield means the equipment processing drilling mud. It is combined with desander cone and desilter cone as well as bottom shaker. It is called 2nd and 3rd phase solids control equipments.

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Description of mud cleaner

A mud cleaner is a combination of desanders and/or desilters mounted over a shaker with a fine mesh screen. A mud is fed to the inlet of the hydrocyclone (desander and/or desilter) to separate particles and the underflow passes to the fine screen mesh where in particles larger than barite are discarded and thrown away. In most drilling operations, a mud cleaner is installed in its mud systems. It is usually located in a mud tank in the same location as with the desilters.

Process flow of mud cleaner

The weighted mud flows to the inlet head section of the desander and/or desilter entering the hydrocyclones for separation of particles. Mud leaving the underflow is further screened with fine mesh to separate larger particles allowing only barite size particles to pass through the screen returning and recovering then the clean mud.

Purpose of mud cleaner

The purpose of the mud cleaner is to remove drilled solids larger than barite. Solids larger than 74-105 micrometres can be removed by the mud cleaner before the viscosity builds up.

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Mud Cleaner is the second class and the third class solids control equipment which is the newest type to treat the drilling fluid. OGEM drilling mud cleaners are combined from Desander, Desilter and an Underflow Screen, at the same time

Mud cleaner has the higher cleaning function compared with separated desander and desilter. In addition to the reasonable design process, it equals another shale shaker. OGEM mud cleaner structure is compact, it occupies small space and the function is powerful. Mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud.

 

Drilling mud Cleaners for drilling fluids solids control:

 Drilling mud cleaner is also called Desander and Desilter assembly, which is the combination of desander, desilter and an underflow screen. Namely, mud cleaners consist of a two-stage separation process using a combination of hydrocyclones mounted over a shale shaker to operate as a single unit.

Designed to handle the entire circulating volume, Drilling cuttings cleaners are effective on both weighted and unweighted drilling-fluid systems in removing and drying solids while retaining the expensive liquid. The hydrocyclones (desanders and desilters) make the primary separation with underflow directed onto the shaker’s vibrating screen. Used correctly, the drilling mud cleaner lower both drilling-fluid and disposal costs.
In oilfield solids control, drilling mud cleaners are very efficient for oil gas well drilling mud purification system. Mud Cleaners are one of the important equipments for solids liquid separation system.

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We are an exporter of drilling mud cleaner for companies all around the world. Our  company is Quality Management System ISO 9001-2008 certified. OGEM Solids Control operates waste mud management international sales, service, manufacturing, distribution service.

Buy drilling mud cleaners from China manufacturer, good quality, best price, OGEM is your best choice of drilling mud cleaner.

 

Double motor drive vibration drilling fluid shale shaker

Definition

Double vibration motor driven drilling fluid shale shaker is implemented by using the principle of vibration motor vibration work. Synchronization, when the two vibrating motors do not help rotates, the vibration force produced by eccentric block in parallel to the direction of the motor axis offset each other, in the fold is perpendicular to the direction of the motor shaft for a resultant force, so the trajectories of sieve machine for a straight line.
Drilling fluid shale shaker

JS line of drilling fluid shale shaker structure: mainly by the screen box, rack, screen, vibration motor, motor pedestal, damping spring, support form.

Screen box: the number of different thickness of zhang plates welded together, have a certain strength and stiffness, is the main part of the screen.Rack: the small deformation of wood, used to keep the screen tension level, achieve normal screening.If the proportion of large or large output can use metal screen mesh, stainless steel screen mesh with compound of national standard.

Motor pedestal: standard sieve machine motor pedestal can be mobile, before using connection screws must be tightened, especially the new screen three days before the trial must be repeated fastening, loose lest cause an accident.

Damping spring: prevent vibration to the ground at the same time support the entire weight of the screen box.When installation, the spring must be perpendicular to the ground.

Support: consists of channel steel, supporting the drilling fluid shale shaker.Pillars must be perpendicular to the ground, the installation of two pillars below channel steel should be parallel to each other.

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Main characteristics and suitable for industry: this series of straight line of the drilling fluid shale shaker screening of high precision, large capacity, simple structure, less energy consumption, low noise, long duration, good sealing, little dust overflow scattered, convenient maintenance, in the production of automation can be used in the assembly line.Suitable for particle size in 0.074 5 mm, water content is less than 70%, non-viscous screening of various kinds of dry powder material.The largest feed particle size is not more than 10 mm.

This kind of drilling fluid shale shaker is widely used in solid-liquid separation in industries such as mud screening of granular materials.

Derrick FLC 503 Shaker VS OGEM Solids Control AJS703L Shale shaker

Shale shaker is a very improtant solids control equipment in first stage cleaning.OGEM Solids Control sold out over 200 units shale shakers last year.Many customers give us repeat orders.Derrick is a world famous brand in solids control.So what is the difference between Derrick FLC 503 shale shaker and OGEM Solids Control AJS 703L shale shaker?

Derrick FLC 503 Shale Shaker:

  • Single-Side Screen Tensioning
  • Pyramid and Pyramid Plus Screen Technology
  • Super G Vibrating Motors
  • Mechanical Deck Angle Adjustment

 

 

The FLC 503 Drying shale shakers offer many features of the FLC 500 series  shakers but at a lower cost. Powered by two Derrick Super G vibrating motors,  the 503 is a 3-panel machine that operates at 7.0 Gs (Super G2 motors are  available as an option). Processing rates vary from 560 GPM of a 17.8 PPG fluid  using DX-A140* screens on an FLC 503. The available screening area per API RP  13C for the FLC 503 is 24.9 square foot with the Pyramid screen and 34.5 square  foot with the Pyramid Plus screen.

OGEM Solids Control AJS703L Shale shaker:

● With international design concept,compact structure.

● Metal & Rubber composite material for dumping spring with longer life

● Adopt Italy Oli brand vibrating motor,which is low energy consumption,high effiency,little      noisy,excellent performance,easy to install and maintenance.

● Heat Treatment on complete shaker deck

● Surface painting & coating with heavy anticorrosive Japan Kansai paint

● Electrical components: SIEMENS, Schneider Brand

● Steel frame Pyramid shaker screen to maximize effective screen area

● Wedged Type Shaker Screen for fast screens changing.

● Mechanical Deck Adjustable while operation for reliable performance

Oilfield shale shaker

AJS703L can reach 528GPM treating capacity with 3 panel 40 mesh screens. Total screen area 2.2 square meters. Powered by two Italy Oli vibrating motors AJS703L operates at 7.2G.

Tangshan Aojie Petroleum Machinery Equipment Make Co.,Ltd has several models of shakers can meet your different treating capacity demands.  If you are interested in our shakers please do feel free to contact us.

Linear Motion Shale Shaker for Drilling Solids Control

The introduction of Shale Shaker

Shale shaker is first phase solids control equipment  in drilling fluids processing system, also known as key solids control equipment in drilling mud system, shale shaker decides performance of the whole solids control system. OGEM Solids Control can design double shakers and triplicate shakers on single skid according to clients’special requirements and also supply relevant connecting manifold, according to current industry situation, OGEM provide both third generation linear motion shale shaker and fourth generation balanced elliptical shale shaker.

Oilfield shale shaker

OGEM AJS Linear Motion Shale Shaker

AJS linear motion shale shaker absorbed advanced tech at home and abroad ,and integrated OGEM own design. OGEM complete series shale shaker can meet customers’ variable demand. Clients feedback proved the advantages of this kind of shale shaker: high G-force, wide screen area, compressed structure, cost-effective, etc.

Shale Shaker for Drilling Fluid Solids Control

Shale shaker for solids control are devices that remove drill cuttings from the drilling fluid while circulating and drilling. There are many different designs and research into the best design is constantly ongoing since solids control is vital in keeping down costs associated with the drilling fluid. The basic design consists of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shakes or vibrates the drill cuttings, commonly shale shaker, across and off of the screens as the drilling fluid flows through them and back into the drilling fluids processing system, often called a mud system. This separates the drill cuttings, often called solids, from the drilling fluid so that it can be recirculated back down the well bore. In oilfield industry,linear motion shale shaker are widely used for drilling mud solids cotrol of oil gas well drilling for rig.

Welecome to contact us about our shale shaker,We will supply the best service to you with the best quality and reasonable price.

 

OGEM Solidscontrol system

OGEM Solidscontrol system

The drilling mud solidscontrol systems are designed and manufactured by OGEM can widely used in ZJ20, ZJ30, ZJ40, ZJ50, ZJ70 system.

It is produced according to <Petroleum and natural gas environmental health and environmental management system>, which can show the spirit of OGEM solidscontrol.  The system includes shale shaker, vacuum degasser, desander, desilter, decanter centrifuge, the total five class solidscontrol is a reasonable configuration, make the work more comfortable to keep the high efficiency and stability on the drilling.

Drilling mud tanks system

 

OGEM solidscontrol also design and produce HDD mud recycling system, shielding mud process system, CSM drilling fluids system, slurry separation units and so on. For drilling mud tanks system we can use it in various drilling. The different well drilling conditions will request different fluids system.

Drilling fluid system includes mud tanks system, the mud process equipments. All pipelines and electrical lines, cables, and all accessory parts. Such as the ladders, hand rail, guard rail, etc.

What is the mud tanks detail then? Actually, we need almost fluid system, including shaker tank, active, storage tank or mixing tank. Sometimes, there will be also the trip tank, pill tank, and swab or test tank.

HDD Fluids system

The mud tanks are different size or dimension. It depends on whole mud tanks system capacity or flow mud pump flow rate. Whole mud system including different phases and process steps. We need to calculate all information in detail.

So usually the single mud tank effective volume or capacity includes 20m3 and less, 20-40m3, then 40-70m3. Their length can be 8m, 9m, 10m, 11m, 12m, 15m, etc. specific requirement.

2000HP rig mud system

When you need, you can check our website and contact us freely!

Mongoose Shale Shaker VS OGEM AJS Shaker

Mongoose shale shaker is one kind of vibration shaker from Mi-Swaco. It is a USA manufacturer specialized on solids control equipment.  What is the difference and similarity between Mongoose shaker and AJS shaker? Below info is for our reference.

Mongoose shale shaker general

Mongoose shale shaker adopts shaker screens as 585x1165mmx3pcs. And screens are pre-tensioned or steel frame type. They are clamped by wedge block for quick install and replace. Its gross screen area is 29.4ft2; net area is 1.97m2. And the deck angle is from -3° to +3°

Mongoose shale shaker is popular with a lot of users. They prefer it because of it’s made by famous solids control equipment manufacturer. Trust the quality, reliability, and guarantee. However, the price is rather high.

Drilling fluid shale shaker

Mongoose PT shaker

Furthermore, Mongoose shale shaker is dual motion shaker. It is combined with linear motion and balanced elliptical motion. Two motions can be switched freely according to actual working condition and demand. Mongoose PT shaker also can be designed as dual tandem shakers

 AJS Shale shaker

In fact, if we compare AJS Shale shaker with Mi-Swaco Mongoose shaker. We’d like promote AJS604 shaker. AJS604 shale shaker is produced by OGEM Equipment. It is a linear motion shaker. Then what is its similarity with Mongoose PT?

AJS604 Shaker is a 4 panels’ shaker screen-line shale shaker. Its screen area is 2.72m2. The screen size is 585x1165mm also. Screens are pre-tensioned type and mounting way is wedge block. AJS604 shaker can be adjusted as -1°~+5°. Users can adjust it freely.

AJS604 Dual tandem Shaker

AJS604 shaker has same screen area with Mongoose shaker, AJS shaker also adopts quickly replace screen clamp way. One difference is the vibration mode. However, nowadays, we found more and more clients select linear motion shaker more often than BEM Shaker.

COMPARISON RESULT between AJS and Mongoose shaker

The first difference is the shaker price. Since Mongoose is world famous brand, all its management, regulations, etc. will request more cost than OGEM Equipment. Mongoose shaker is dual motion, requests higher investment.

 Oilfield shale shaker

Furthermore, OGEM is in China, we have labor force and material superiority. In short, OGEM have better condition than M-I SWACO request lower cost. Then, as we said, vibration mode is another difference.Mongoose shaker will be fit 3 motors in total. However, AJS604 Shaker will have 2 motors as its linear motion.

Anyhow, we know AJS604 Shaker and Mongoose shaker have same size shaker screens. They are interchangeable.

Above information are simple and basic content. If you need further information on AJS Shaker please contact us freely. Furthermore, we can provide you high quality Mongoose shaker screen replacement. We produce screens conform to API 13C.

Just come to OGEM, for more details on shale shaker or other mud equipments.